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Risk-Based Inspection
Course Description
Risk-based inspection (RBI) uses risk analysis methods
to focus tests and inspections on process equipment in high-risk service
so that potential losses in terms of safety, environmental impacts,
equipment damage, and business interruption are minimized. Its utility is
based on the rough premise that 10% of the equipment in a process
contributes 90% of the risk. Consequently, if this 10% of the equipment
can be identified, testing and inspection can be focused on it rather than
low-risk items. This approach is clearly preferable to the usual method of
treating all equipment equally, regardless of its risk contribution.
The American Petroleum Institute (API) has developed an
RBI approach. The technique looks at both the likelihood of failure as
well as the associated consequence for each piece of equipment. RBI is
used to focus inspections and resources on those equipment items that have
the greatest likelihood and consequence of failure.
RBI allows companies to prioritize their equipment for
inspection, optimize inspection methods and frequencies, and develop
specific equipment inspection plans. This results in improved safety,
fewer forced shutdowns, and reduced operational costs.
This course shows you how to develop a RBI program at
your facility. It provides you with the methods you need to perform the
analyses involved and explains how to establish individual equipment
inspection programs.
Objective
Provide instruction on how to establish a risk-based
inspection program for your facility.
Target Audience
Personnel with responsibility for maintenance of
process equipment or the safety of plant operations.
Prerequisites
Attendance at Primatech’s training course on
mechanical integrity or equivalent training or experience is desirable.
Course Contents
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Overview
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Requirements of API Standards 510 and 570 for RBI
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Requirements of API Recommended Practice 580
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Screening operating units to identify equipment
with high risk
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Estimating the risk contribution from equipment
items
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Levels of analysis
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Prioritizing equipment based on risk
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Designing equipment inspection programs
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Software for RBI
Duration
One day, 0.7 CEUs awarded
Tuition
See
Information on Pricing and Registration - USA for pricing and
registration information.
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Courses, Prices and Schedule
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“This training was thorough,
concise and very enjoyable.”
- Mario Urias, Kinder Morgan
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Process Hazard Analysis (PHA) for Team Leaders
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“Excellent course, the depth and coverage fit my needs
perfectly.”
-
Andy Engels, Praxair Inc.
“Anyone in the chemicals industry
should take this course.”
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James Sullivan, BASF Corporation
“Course was very good and covered OSHA & EPA
requirements well. Recommend to anyone who has chemicals
onsite to attend.”
- Gary O’Hern, REC
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Process Hazard Analysis (PHA) Training
Courses
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PHAWorks Software Tips and Tricks - 1 day
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August 4, Chicago, IL
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October 13, Houston, TX
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Refresher Training for Process Hazard Analysis (PHA) Team Leaders - 2 days
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January 14-15, Houston, TX
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June 2-3, Houston, TX
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August 5-6, Chicago, IL
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October 14-15, Houston, TX
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Advanced
Process Hazard Analysis (PHA) for Team Leaders - 2 days
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January 16-17, Houston, TX
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June 4-5, Houston, TX
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August 7-8, Chicago, IL
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October 16-17, Houston, TX
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Process Hazard Analysis (PHA) for Team Members - 2 days
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April 1-2, Houston, TX
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August 12-13, Chicago, IL
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December 9-10, Houston, TX
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Process Safety Management
(PSM) Training Courses
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“Even after 10+ years, dealing
with PSM/RMP, this course provided tid-bits of
information and additional food for thought…good for
those new to these principles, as well as “old-dogs”
like me.
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Michelle Maxwell, Reichhold “Excellent compilation of
information on all aspects of PSM. Information provided
can be used to improve PSM at Petrojam;
ideas as to how
I can make a difference have been clearly identified.”
- Chevril Wallace,
Petrojam Ltd.
“A must for anyone who wants to perform compliance
audits or may expect one.”
- Jason Ebin, Dover
Chemical |
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Designing and Implementing a
Process Safety Management (PSM)
Program -
2 days
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April 29-30, Houston, TX
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June 2-3, Orlando, FL
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August 14-15, Chicago, IL
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October 27-28, Las Vegas, NV
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December 11-12, Houston, TX
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Auditing
Process Safety Management (PSM)
Programs - 2 days
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Understanding and Applying Human Factors for Process Safety
- 1 day
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S84
/ IEC 61511,
Layers of Protection Analysis (LOPA) and
Safety Integrity Level (SIL) Courses
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“Great course!
Helps a novice become expert using working
exercises.”
- Vario
Corsetti, Praxair Inc.
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S84 / IEC 61511 Standard on Safety Instrumented Systems (SIS) and the
Development of a Safety Requirements Specification (SRS) - 1 day
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February 18, Houston, TX
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August 6, Houston, TX
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November 3, Houston, TX
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Layers of Protection Analysis (LOPA) for
Process Safety Management (PSM) - 2 days
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February 19-20, Houston, TX
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April 24-25, London, UK
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See International Course Description
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August 7-8, Houston, TX
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September 25-26, Amsterdam,
The Netherlands -
See International Course Description
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November 4-5, Houston, TX
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December 18-19, Singapore,
Republic of Singapore -
See International Course Description
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Safety Integrity Level (SIL) Verification for the S84 /
IEC 61511 Standard
on Safety Instrumented Systems (SIS) - 2 days
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Software Courses
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“Very good and qualified
instructor.
Sensitive to audience needs (for Primatech software
training).”
- Mark Prude, ISP Chemicals
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JSA,
Procedure
Writing Courses
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“The course gave me the knowledge
skill and confidence to write, very good operating
procedures.”
- Dave
Rossi, TEPPCO “The JHA course is
very informative and will help greatly in the continued
success of our JHA Program.”
- Jeff Brown,
EES Coke Battery
"If you ever wonder what is necessary
to improve or meet requirements, take this class and
learn from an expert."
- Susan Stotts, BP America |
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Management of Change (MOC) and Mechanical Integrity
(MI) Courses
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“I signed up for this course to
gain insight and become familiar with the requirements
and documents needed (codes and standards) to develop
and implement a mechanical integrity program.
My mission was accomplished.”
- Carol
Jack, Aerojet Fine Chemicals
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Cyber Security Courses
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“This course was an excellent
introduction to methods and principle of the C.S.V.A
process.”
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Raymond Gray, Noveon/Lubrizol
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Human Factors
and Human Errors Courses
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“Very informative and eye opening.
Leaves you waiting to know more (about Human Factors).”
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Everett Smith, Kaneka Texas Corporation
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Courses Offered for In-House Delivery Only
Courses delivered in-house can be customized
to include your specific process examples and drawings. For more
information about training courses, contact us at
training@primatech.com, by fax at
614-841-9805 (any time) or call us at
614-841-9800,
8:30 AM - 5:00 PM EST. You can
also click on any of the above links for additional information.
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