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Consulting

Safety Instrumented Systems

ANSI/ISA S84.00.01-2003, Application of Safety Instrumented Systems for the Process Industries, 2003, (called S84 here) addresses the application of Safety Instrumented Systems (SIS) to take a process to a safe state when predetermined conditions are violated, such as set points for pressure, temperature, level, etc. Its objective is to define requirements for SIS. SIS are also called Emergency Shutdown Systems, Safety Shutdown Systems, and Safety Interlock Systems. SIS provide safety control functions and complement the Basic Process Control System (BPCS) which provides normal process control.

OSHA has endorsed S84 as a "national consensus standard" in a March 23, 2000 OSHA letter to ISA. This letter states that S84 is considered "a recognized and generally accepted good engineering practice" for SIS. Paragraph (d)(3)(ii) of the Process Safety Management (PSM) standard specifies: "The employer shall document that equipment complies with recognized and generally accepted good engineering practices". The letter states that in evaluating whether an employer's engineering practices with respect to SIS comply with PSM, OSHA would consider, among other factors, whether the employer meets the requirements of S84.

In the letter, OSHA states that it is also important to note that there is a large percentage of processes which are not covered by PSM which may include SIS covered by S84. OSHA states that the employer may be in violation of the General Duty Clause, Section 5(a)(1) of the OSH Act, if SIS are utilized which do not conform with S84, and hazards exist related to the SIS which could seriously harm employees. Consequently, this means that companies must comply with S84, not only for PSM-covered processes, but also for other processes that use SIS where hazards to personnel may be present.

Services Offered

Primatech helps clients modify their PSM programs to address SIS, such as additions to process safety information, PHA, operating procedures, and mechanical integrity. We also help to establish SIS Safety Requirements Specifications and assist in developing procedures for SIS installation, commissioning, testing, operation, maintenance and change reviews. Primatech also facilitates the performance of LOPA studies by a team of facility personnel to help determine what safety integrity levels (SIL) are needed for SIS.

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For more information about consulting services, contact us at consulting@primatech.com, by fax at 1-614-841-9805 (any time), or call us at 1-614-841-9800.

 

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