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Consulting

Process Safety Management

Companies that handle certain highly hazardous chemicals in excess of threshold quantities must comply with OSHA's Process Safety Management (PSM) standard, 29 CFR 1910.119 and EPA's Risk Management (RM) Program rule, 40 CFR Part 68.

These regulations are performance-based and compliance with them is quite different from specification-based regulations that spell out requirements. For PSM and RMP many decisions must be made by companies on how to meet the regulatory requirements and what levels of performance are appropriate. As technical improvements are made, OSHA's and EPA's expectations for performance increase. Companies must stay abreast of these developments and adjust their programs accordingly. Many companies find it is more cost effective to seek outside expertise when doing so.

Services Offered

Primatech develops complete PSM and Prevention Programs for clients covering all elements of the regulations. Typically, this is done for new facilities or expanded facilities that come under coverage by PSM and/or RMP.

Primatech also assists companies in improving their existing programs. This work usually involves an initial assessment of the existing program to identify areas for improvement. Sometimes companies may have a sound PSM program design, but may be struggling with implementing it. Primatech's extensive PSM experience enables us to provide implementation guidance to clients in such situations.

Primatech also helps clients improve specific elements of their PSM programs. For example, we help clients fine tune mechanical integrity, management of change, and other programs that are part of PSM.

Primatech has developed guidelines for all PSM elements:

  • Employee Participation

  • Process Safety Information

  • Process Hazard Analysis

  • Operating Procedures

  • Training

  • Compliance Audits

  • Trade Secrets

  • Mechanical Integrity

  • Hot Work Permits

  • Management of Change

  • Incident Investigation

  • Contractors

  • Pre-Startup Safety Review

  • Emergency Planning and Response

Primatech works with clients to apply these guidelines to specific facilities. The guidelines take into account clarifications and interpretations of the regulations that have been issued by OSHA and EPA and thus help ensure regulatory compliance.

Primatech has developed many PSM programs for clients in a variety of industries. Unlike programs that merely re-state the PSM regulation, Primatech-developed programs reflect current regulatory expectations and match the requirements of the facility and company. They are designed to be put into practice immediately.

Primatech provides extensive knowledge of technical developments in PSM and regulatory expectations for compliance with the regulations. Primatech developed a Training Material Reference Manual for OSHA to elaborate on PSM regulatory requirements to help train OSHA inspectors.

Primatech offers over 30 training courses in various safety, security and risk topics and licenses computer software for PHA, Audits, Security and PSM.

Services

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For more information about consulting services, contact us at consulting@primatech.com, by fax at 1-614-841-9805 (any time), or call us at 1-614-841-9800.

 

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