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Human Factors and Human Error Analysis

Government regulations and industry-recommended practices have focused attention on human factors. OSHA's PSM standard, EPA's RMP rule and API's recommended practice for Safety Environmental Management Programs (SEMP), RP75, all address this topic. Human error as a cause of hazard scenarios must be identified and the factors that influence human errors must be considered. This latter topic falls within the field of human factors engineering. It deals with the person-process interface and how it influences the performance of people.

People are key components of industrial processes. They are involved in process design, operation, maintenance, etc. No step in the process life cycle is without some human involvement. Based on human nature, human error is a given and will arise in all parts of the process life cycle. Also, processes are generally not well-protected from human errors since many safeguards are focused on equipment failure. Consequently, human error is an important contributor to risk for most processes. This is evidenced by the number of major accidents that have been attributed to this cause. It is vital that the factors influencing the likelihood of errors be identified and assessed to determine if improvements in the human factors design of a process are needed.

Surprisingly, human factors is perhaps the most poorly understood aspect of process safety management. However, the standards from regulatory agencies and industry groups have underscored the importance of addressing human factors in process safety and risk management programs. This is motivating more companies to evaluate and address human factors issues in their facilities. Improving the human factors design of a process can produce not only improvements in safety and health but also gains in quality, productivity and employee job satisfaction.

Services Offered

Primatech assists clients in identifying human errors and addressing human factors during the performance of process hazard analyses. We also perform specific human error or human factors studies to provide a more thorough assessment that is warranted by the human contribution to process risk. Such specific studies can be conducted before a PHA is performed so the results can be utilized in the PHA.

Human error analysis involves the systematic identification and evaluation of the possible errors that may be made by operators, maintenance engineers, technicians, and other personnel in the plant. Various analysis methods are used such as task analysis and job safety analysis.

Human factors engineering studies focus on the interface of people with the process and its impact on system operation. Detailed checklists are used with a people-process interface model to identify factors that increase the likelihood of human errors.

Primatech has developed improved approaches for considering both human errors and human factors in process safety.

Primatech provides

  • An understanding of human error contributions to risk

  • Knowledge of human factors that affect performance

  • Expertise with human error and human factors analysis techniques

  • Analysis tools and checklists to aid studies

Primatech offers the training courses

Services

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For more information about consulting services, contact us at consulting@primatech.com, by fax at 614-841-9805 (any time) or call us at 614-841-9800, 8:30 AM - 5:00 PM EST.

 

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